I just ordered some cheap components from China, so it might take a while before I get to start building one.
If the Arduino clone I got works, I should be able to get the cost down to less than 10$.
In the meantime, I'm waiting for some very small phototransistors that are coming from Toronto. I'm thinking about embedding one at the bottom of a tunnel to filter out any angular light that might hit the sensor. This should give me increased precision.
So now all I can do is wait...
Here's a list of components I'm getting:
-UNO R3 ATmega328P CH340 Mini USB Board for Compatible-Arduino IB (5.53$CAD)
-LCD 1602 Keypad Shield For Arduino Due Duemilanove UNO R3 PANTALLA AZUL BUTTONS (3.64$CAD)
-40Pcs Dupont Wire Jumper Cables 10cm Male To Female 1P-1P For Arduino (1.05$CAD)
-1 Vishay BPW17N - Phototransistor, 825 nm, 12 °, 100 mW, 2 Pins, T-3/4 (1.8mm) (0.285$CAD)
I know I will have to rewrite some of the code to deal with the two line display but it should be quite easy. The screen comes as s shield with buttons so it should be just plug & play as I suck at soldering.